Services
Services
Our core competencies consists of –
- Die designing & tool manufacturing (CAD / CAM)
- Gravity die casting
- Low pressure die casting
With an impressive set up in each of the above through utilization of state of the art machines combined with robust processes to produce high quality castings.
From die designing to offering a complete machined component including assembly operations give us the competitive advantage in aluminum die castings business making us a preferred supplier to many OEMs.
Our annual capacity through the existing facilities is 3,000 MT of aluminum castings.
State of the art m/c are used with robust processes.
1.Die designing & tool manufacturing
TOPAtlas Castalloy offers the following services under this head :
- Conceptual designing
- 3D modeling
- Tool designing
- CAM programming
- CNC machining
- Manufacture of tools and dies
- Data conversion
Die designing and tool manufacturing is done through our sister concern – Silicon Meadows. More than 100 engineers are dedicated in 3D modeling and design service starting from concept through specification, tool design and validation.
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Tooling Infrastructure -
We deploy state of the art machines at our tooling centre and follow 3D modeling based manufacturing methodology.
| Sr. No. | Machine | Capacity |
| 1 | VMC Hartford 1270 | X : 1270, Y : 630, Z : 550 |
| 2 | VMC Hartford 1050 | X : 1050, Y : 550, Z : 500 |
| 3 | VMC Hartford 1050 | X : 1050, Y : 550, Z : 500 |
| 4 | Universal Mill, g BFV 5 | 1000 x 500 x 350 |
| 5 | VMC Hartford 1050 | X : 1050, Y : 550, Z : 500 |
| 6 | VMC Hartford 1200 | X : 1200, Y : 550, Z : 500 |
| 7 | Radial drilling machine | Dia. 35 mm, 500 Radial & 800 pillar |
| 8 | Air compressor | 5 hp 100cc 32 cfm Reciprocating |
| 9 | Bench grinder | 0.75HP 6” wheel dia, 1800 rpm |
2.Gravity die casting
TOPProducts are manufactured by two processes in Gravity die casting –
- Stationary Gravity Process
- Tilt Pour Gravity Process
Weight Range : 330 Gm to 80 Kg
Core Weight : 20 Gm to 40 Kg
Features –
The machines used for die casting are manufactured as per specific requirements from our customers. Our design and processes enable us to manufacture critical parts such as intake manifolds having a wall thickness of 2mm or components having lengths of 1200mm.
We manufacture components like intake manifolds, engine mounting brackets, Charge air cooled tanks, adaptors, housings and torque rods through Gravity Die Casting Process.
3. Low Pressure Die Casting
TOPWe design and deploy our own machines for Low Pressure Die Casting process. The machines are fully automatic with PLC control.
Weight Range : 2 KG to 21 Kg
Core Weight : 150 GMS to 9 KG
Using automatic air pressure regulation with precise metal injection into the mould, we manufacture critical parts like cylinder heads for two wheelers and four wheelers, and crankcase.
We are pioneers of the unique Pi system for low pressure die casting which has been developed by the Pegasus Castalloy. This system enhances productivity with minimum utilization of resources like machines, space and manpower.
We are the largest manufacturers and suppliers of cylinder heads for motor cycles in India and command a leading market share.